Igus: intelligent plastic solution for easy and reliable production process

Predictive maintenance is part of the 4.0 and future industrial factory.Therefore, igus developed a series of in & other;Isense”As the theme of the products, all kinds of sensors and monitoring module for plastic solutions become intelligent.Igus in hannover messe 2017 shows a new and upgrade the product.Including: used to monitor the new system of drag chain fully EC. The RC, customers have been using the intelligent optimization module of high flexible cable CF. Q, and intelligent slewing ring bearing iglidur PRT.
& have spentMake production process easier and more reliable & ndash;& ndash;In order to allow customers to achieve this goal, sports plastic expert igus developed intelligent solution, can be in accident and the high cost of downtime before the early warning of potential failure.A year ago, igus hannover messe in unveiled the first intelligent products.Because many customers have the requirements, a year later, we have presented a new generation of & other;Intelligent plastic & throughout;For visitors to experience.
& have spentContinuous monitoring to ensure the safe operation of the
& have spentAmong them, the new fully EC. RC (drag chain operation control) was used to monitor drag chain, especially the long stroke guide application of drag chain running state.Sensors will measure and check the position of the drag chain.In the event of mechanical failure can prevent equipment continues to run, this means that the drag chain or electrical problems (e.g., due to cable damage) caused the loss of all become the past tense.And all igus fully products, fully EC. The RC can avoid the unplanned downtime of the machine.
& have spentMore intelligent motion plastic is applied to a variety of different working condition of
& have spentIntelligent plastic series of product is another EC. M module, it is installed in the mobile terminal of the drag chain to automatically record status of drag chain, such as acceleration, velocity, temperature and cycle times.Take this can deduce the drag chain have been running stroke length and the remaining service life.Igus also optimized the CF. Q module, used to collect data of intelligent high flexible cable.By continuously measuring the electrical performance, environmental temperature and the number of cycle, can predict the likelihood of cable fault in time.Igus towline systems market sales director Michael Bla?Said: & other;In our test lab and let us continue to test data analysis in the client application is more and more accurate.Our smart products and high flexible cable has been the practical application in car factories used to transport the mechanical hand, and some other briefly due to unexpected stop cause huge losses.Throughout the &;
& have spentMonitoring of drag chain and the running situation of the cable only one module
& have spent

new fully EC. RC use different sensors to measure and check whether the drag chain is running.A single communication module can monitor at the same time a large number of drag chain and cable.(source: igus GmbH)

& have spentIgus last year for the linear guide, drag chain and cable launched many fully measurement system, and optimize the system data collection and transmission of icom communication module, data transmission is now almost no cable.A single icom module and easier to monitor multiple systems will data integration into the existing production.Moreover, customers can now the other manufacturers to monitor running data generation unit and icom modules together.Hannover messe in 17 exhibition booth, igus site shows how to use only one icom module measurement all sports drag chain running state.In addition, igus shows the new member of the smart series plastic & ndash;& ndash;Smart back wheel bearing iglidur PRT.Rely on called PRT. W sensor (& other W” on behalf of the wear and tear), namely an installation under the sliding element integration of notch groove wear sensors, to measure the degree of wear and tear, can ensure the timely replacement bearings, to avoid outages, and also help to increase the safety of production.
& have spent(the original title: igus: more intelligent plastic is used to improve the work efficiency) (source: igus)

Sandvik coromant next-generation rough boring cutter

Cutting tools and cutting tool system experts sandvik coromant has launched the next generation of rough boring tools, machining vibration can be overcome, optimization of process safety.These new CoroBore®Rough boring tool designed to overcome the vibration resulted from rough boring, chip breaker and processing challenges, such as security and offer higher productivity.
& have spentThe next generation of sandvik coromant rough boring cutter
& have spentThe new CoroBore®Rough boring tool designed for reliability and high processing safety, can provide machining can meet the requirements of the rough boring market leading solutions.For example, CoroBore®With Coromant Capto®And Coromant EH the combination of a modular system users in production with high flexibility, investment and inventory to provide added value by reducing the tools.Each solution for convenience, can alone or as part of a complete kit to use.
& have spentSandvik coromant can provide single blade, double or triple blade rough boring cutter.First of all, CoroBore BR20 is a two-edged rough boring cutter, it USES pitch to reduce vibration, which can make the tool in the longer overhanging and larger cut deep under the condition of use.In addition, the tool also features a built-in ladder boring, don’t need any extra knife pad.High precision coolant nozzle can handle up to 70 bar (1015 psi) cooling fluid pressure, thus help to clearance.
& have spentThe same cutting tool can adopt Silent Tools technology.When the long overhanging or need extra stability conditions, the vibration reduction version is a solution.It’s proved that the Silent Tools technology can provide increased the chance of cutting depth, while keeping the reliable processing.
& have spentFor users looking for back boring solutions, single blade CoroBore BR10 is the ideal choice.Based on CoroBore BR20 jaw and boring the slider back and cover design, it provides the reliable performance and high productivity.
& have spentAt the same time, sandvik coromant also provides with high removal rate of metal CoroBore BR30 three rough boring cutter blade.Because of its short form, high rigid design and pitch, low vibration boring process is achievable.Combining with the three blades design, can obtain the highest productivity.
& have spentThe new CoroBore®Rough boring cutter can be in ISO P (steel), M (stainless steel), K (cast iron), N (color), S (heat resistant super alloys and titanium) and ISO H (hardened steel) offers superior performance in the material.In order to support these high-performance cutting tools, sandvik coromant also launched a special rough boring blade series.CoroBore®111 4 cutting edge blade for rough boring application by the optimization of material selection, at the same time provide a good chip forming quality and increase the tool life.
& have spentIn application test, with the existing sandvik coromant DuoBore™Cutting tools, compared to when using CoroBore BR20 (with different pitch), overhanging can be increased by 30%.Use the same cutting parameters, DuoBore under the length of 260 mm (10.2 inch) is no longer valid, and CoroBore BR20 can reach 316 mm (12.4 inch), and shall not affect the surface quality at the same time.Test content in the main interface to the ISO 50 taper shank on the vertical milling machine of rough boring MC: P2.1. Z.A N alloy steel workpiece.
& have spentAs another successful cases, according to the customer case analysis: when using CoroBore BR20 rough boring MC on vertical machining center: P2.5. Z.H T connect rod (HB280-310), the knives’ service life can be increased by 75%.Will CoroBore BR20 combined with CoroBore 111 blade, can achieve a good surface quality and excellent chip breaker.In addition, at the same time, the customer can produce 700 parts, instead of only 400.
& have spentSandvik coromant
& have spentSandvik coromant, founded in 1942, belong to the sandvik group, headquartered in Sweden sandvik d (Sandviken), base in Sweden’s (Gimo) has the world’s largest cemented carbide blade manufacturing plant.Sandvik coromant with more than 8000 employees worldwide, has representative offices in more than 130 countries and regions, in the Netherlands, the United States, Singapore and China has a distribution center.
& have spentSandvik coromant is the world’s largest metal cutting tool manufacturing and suppliers, more than 30000 kinds of products covering the turning, milling, hole processing, metal processing applications.Innovation has been into the DNA of our company, our r&d is twice the industry average, every year we will be in the form of CoroPak during the spring and autumn in more than 2000 new products to market.
& have spentSandvik coromant formally entered China in 1985, after more than 30 years of development, we have established a perfect marketing and service network across the country, is for the mechanical processing enterprises around the world to provide quality products and services.We built in langfang and Shanghai technology center, guangzhou, shenyang, wuhan and hangzhou has a training center.We have advanced equipment in langfang is standard and non-standard cutting tools manufacturer.

& have spent& have spent(the original title: solve the challenges faced by rough boring) (source: industrial media)

Hebei manufacturing at western expo intelligent products reach the international advanced level

On March 16, the 24th international equipment manufacturing industry in western China expo held in xi ‘an qujiang international exhibition center, hebei 45 companies with 72 exhibits.& other;This is the eighth delegation in hebei province, hebei exhibition area of more than 800 square meters, the exhibition area and the number in the province ranks first.Throughout the &;Province machinery industry association secretary-general 闫瑞祥 introduction, around & other;To speed up the intelligent manufacturing, and stronger throughout hebei equipment &;The theme of the exhibition of all equipment with independent intellectual property rights in hebei province, have the characteristics of intelligent, high-end, the partial products has reached the leading domestic and even world advanced technology level.Past the western system of expo site in shijiazhuang, hebei area, Kingston bearing technology co., LTD. Production of air suspension centrifugal blower attracted many customers pay attention to.The company deputy general manager Wang Zeng FuJieShao, this can be used in sewage treatment of air suspension centrifugal blower, save 30% energy consumption than the existing most advanced similar equipment, and will not cause secondary pollution to sewage treatment plant, although the price is 400000 yuan to 1 million yuan, but every time I attend trade shows basic can attract the target customers of the 30 or so.& other;In the western region sewage treatment industry has huge potential, it is attached great importance to our market.Throughout the &;He said.For the first time to participate in the west exposition of shijiazhuang trip harvest quite abundant bilateral automobile co., LTD.Bilateral car a total of four kinds of new energy vehicles, the new energy vehicles at the rate of 8 to 10 minutes on a full charge and complete quality assurance after-sales service attracted many customers, the xi ‘an tourism group would like to order 18 double-decker bus at the scene of the expo.Reporter discovery, the products on display at the hebei province equipment manufacturing enterprises, not only has the backing of new and high technology, more focus on docking with the market and industry in west region, and promotion.& other;This exhibition products involving intelligent equipment and nc machine tools, new energy vehicles and special vehicles, energy conservation and environmental protection equipment, transmission machinery and special equipment, and other fields, in the western region has a wide range of potential market.Throughout the &;闫瑞祥 said.(the original title: stronger hebei equipment!45 hebei companies & other;The nuggets & throughout;West exposition) (source: hebei news)

Shenyang machine tool appearance CIMT2017 intelligent plant solution by audience acclaim

On April 17, the 15th China international machine tool exhibition (CIMT2017) held in Beijing China international exhibition center (new).As the world’s machine tool industry’s most influential one of the four international famous exhibition, the exhibition from 28 countries and regions, more than 1600 machine tool industry manufacturers to sign up.Shenyang machine tool group & other;Shared Moment (Moment sharing) & throughout;As the theme, show the i5 intelligent products, ASCA brand products, KJ brand products, CY brand products and flexible production line automation, networking isesol platform of three smart factory, online customization experience, U2U sharing mode, the product whole life cycle of a new industrial service mode.Shenyang machine tool group chairman GuanXiYou do i5 intelligent manufacturing and Shared economic new theme speech this exhibition, shenyang machine tool exhibited i5 intelligent machine: 6 sets i5M1. 4 smart vertical machining center, i5M4. 5 smart vertical machining center, i5M8 ZhiNengDuo axis vertical machining center 2 units, i5T3. 3 intelligent horizontal turning center, i5T5. 2 intelligent horizontal turning center, are gathered industry demand, with international standards of products, with new technology, new concept, new services, new model, shows the Shared economy era, the further integration of information technology and manufacturing technology, shenyang machine tool to share ways to reshape business model.The exhibition, shenyang machine tool will show with key customers to build intelligent plant solutions, in addition to the six i5 intelligent machine connected to the site all master screen, the audience can also timely on-line nc machine tools industry park is located in shenyang machine tool group intelligent factory, located in hubei shiyan SAN wei until smart factories, factory located in jiangsu yancheng gen of intelligence, mobile Internet, Internet of things, cloud computing, big data such as a new generation of information technology in the integrated application of intelligent factory.2017 cimt shenyang machine tool exhibition booth in the exhibition site experience area, the audience can instantly share iSESOL cloud platform online customization, enjoy the new experience of the cloud era.The iSESOL can also according to the requirements of the audience orders, according to the production enterprise’s production capacity, design ability, idle equipment, the efficiency advantage by choosing the best production enterprises, comprehensive standards, such as matching are Shared orders and other cloud services.From machine tools to factories, from the factory to the ecological intelligent manufacturing sharing, iSESOL let smart factory, for different customers, forms the enterprise chain, industry chain, promote industrial upgrading of the industry and even the whole area.Over the years, shenyang machine tool group adhere to independent innovation, economic scale by the global machine tool industry in 2002 ranked 36th first jumped to 2011, is still one of the world’s machine tool industry.Shenyang machine tool group now has China shenyang, kunming and Arthur, ray, the three big industry cluster in Germany.Establishing control technology research and development center in Shanghai, in Berlin, Germany, Stuttgart with nc machine tool structure design center, the formation of trans-regional and transnational operation of new layout.Shenyang machine tool (the original title: 2017 cimt show booth led spotlight) (source: People’s Daily online)

Say CIMT2017 measuring instrument products on display

Compared with previous, CIMT2017 exhibition comes as China’s machine tool equipment manufacturing industry has experienced a painful changes and difficulties: unsalable losses, YaChan attrition;Transformation and upgrading, innovative development, gradually out of the dilemma.With the aid of & other;One Belt And One Road & throughout;, & otherInternet + & throughout;And “made in China 2025” dongfeng, industry to speed up the recovery, transform and upgrade enterprise, narrow the quality gap with advanced countries, is imperative.Figure 1
xi ‘an jiaotong university digital measurement and quality management system
& other;The measurement and quality control system based on Internet of things throughout the &;(figure 1) the development and application of the promotion, embodies the networked intelligent precision measuring technology and measuring instrument in our country, the importance and urgency in the process of transformation and upgrading of manufacturing industry.The show Zeiss slogan: quality network & ndash;& ndash;Due to all the real data, which indicates that accurate measurement is the precondition and foundation of quality assurance;Sanfeng’s & other;Measurlink”Measurement data network system, which indicates that measurement can be incorporated into the overall quality of the whole manufacturing process management concept;North of a machine tool production and processing remote monitoring and fault diagnosis are introduced and the feedback control of closed loop manufacturing system, convincing the realization of the automatic unmanned workshop no longer distant;Xi ‘an jiaotong university based on Internet of things & other;Digital detection and quality management system throughout the &;EQCs, is a collection of product testing process, testing process and quality control in the integration of digital solutions.The current manufacturing quality has been promoted to national strategy, quality, efficiency and brand, is closely linked.Trust & other;Throughout China speed &;To & other;The Chinese quality & throughout;The shift is just around the corner.
1. The robot into measurement, leading the direction of intelligent system
& other;Workshop flexible intelligent automation measurement unit & throughout;, with the aid of flexible robot, in general three coordinate measuring machine, precision of shape workpiece with different size, different measurement task.Robots are integrated into the integration in the process of the measurement.Figure 2 sea, kang intelligent processing workshop
measurement automation solution
Zeiss, sea, kang, sanfeng exhibited such as manufacturers & other;Intelligent automation processing workshop measurement scheme & throughout;(figure 2), causing a lot of attention.It is worth noting that xi ‘an Rio DE exhibition & other;Workshop automation intelligent measurement system & throughout;Three coordinate measuring machine, the host precision and intelligent measurement and control software robots, are all developed with independent intellectual property rights, is not easy!DE xian (figure 3),
figure 3 force of independent research and development workshop
Knox Kang Jieshao automation intelligent measuring system of intelligent automation solution, focusing on improving quality, increase efficiency.Adopted the testing process automation, network data transmission and processing of analysis and diagnosis, feedback closed-loop correction compensation and other advanced technology, the nc machine tool\/the hard and software of flexible manufacturing system and other manufacturing equipment, and the workshop type measuring machine, the machine\/online measuring instrument, measuring sensor hard software of knife tester and testing instruments, such as robot workshop production operation management and other hard software integration, building into a local Internet of things based on workshop automation intelligent processing detection, automatic programming, automatic identification of parts, automatic up-down material, automatic alignment processing origin, automatic detection and correction tool parameters, automatic processing, automatic inspecting, real-time statistical analysis evaluation and fault diagnosis, automatic closed-loop correction archive and other automation intelligent compensation processing and automatic alarm function.Rainie salt company exhibited a workshop nc machine tool automatic & other;Cutting tool intelligent detecting compensating system & throughout;, it is a very good application examples.
2. Product lots of gear measuring innovation
show a lot of new gear instrument.Changsha hard ha exhibited quantity of spiral bevel gear tooth surface machining cutter detector and spiral bevel gear measurement center, marks our country in the field of spiral bevel gear manufacturing complete sets of technology and equipment, has risen to a new level.
Harbin fine up to a new generation of gear meshing tester, eliminates the standard gear radial runout effect for the measured results.The patent has solved the key technique of this kind of instrument;Measuring instrument, gearbox transmission chain for robot joints RV and other gear transmission error, return clearance error and the measurement of dynamic transmission error under different load.Harbin wisdom of gear measurement center of 3 d digital raster scan probe, for its own development, high precision of reliability;Independent development of specialized software, realize the precise measurement of the five key components of the RV.
baoji and Qingdao sea billiton wide ring machine tool precision instrument plane two package measuring center, jointly developed by the planar quadratic enveloping ring surface worm can be detected\/worm gear hob, double lead worm\/worm wheel hob and gear cutting tools and complex parts.A new venture Harbin bo science and technology products are: series of CFX high-end intelligent gear online separator and CS series online intelligent (internal and external) double meshing gear comprehensive measuring instrument.Harbin gold and precision instrument research and development of G series adopts the high precision of gear measurement center loop guide rail, DDR direct drive motor spindle drive systems, DDL system driven by linear motor straight axis and a new generation of numerical control system, improves performance.
3. The rapid development of laser interference measuring technology and products, exciting
chengdu tool research in national 04 special support, developed the 6 d measurement system prototype (figure 4).On the three coordinate nc machine tool can be measured more than 20 items of error parameters.The prototype by the laser, interference mirror group, 6 d measuring head, wireless transmitting and receiving devices, wavelength compensator and computer, etc.Project has been through the national acceptance testing.
figure 4 6 d laser measurement system prototype
over 30 years of scientific research, tsinghua university & other;Laser in the orthogonal polarization phenomenon and on the basis of the laser and precision measuring instruments & throughout;, patent authorization Beijing laser technology, the product has a double-frequency laser interferometer and laser feedback interferometer, phase delay measurement instrument, laser nano measuring scale, etc.
quickly realize the industrialization of laser interferometer in the short term SJ6000 laser interferometer is on display at the center of shenzhen, is a very impressive.Shows the prototype in 2015, two years later to realize batch production, the laser interferometer to sell 60 sets of technical indicators and foreign similar products can compete.Qingdao outpost with double-frequency laser interferometer and straightness\/flatness, perpendicularity, parallelism and other special laser measuring system.
4. All kinds of advanced measurement technology and products, from all walks of life are drawn to
in our country to the attention of aircraft engine manufacturing, promote the development of related measurement technology and instruments.Windsor exhibited non-contact worm gear blade measuring instrument.It is worth mentioning that avic precision (303) by the three coordinate measuring machine for measuring the integral impeller, sign it has developed the corresponding measure hard software package ability and level.Rainie salt programming in the three coordinate measuring machine, rotary probe of the integral impeller contact\/non-contact precision measurement.Figure 5
303 by measuring the integral impeller demo
sanfeng shows medium-sized covering parts for the auto industry, double Mapvision QualityGate – one hundred percent of the online monitoring system, it USES multiple cameras, each artifact on the production line reconstruction imaging, 3 d visualization for 100% 100% of the artifact detection feature points quickly and accurately measure.With the help of the robot can realize unmanned intelligent detection.ATOS and CREAFORM company new optical 3 d scanners have a demo at the scene.
quality, especially the edge quality of tools manufacturing and testing, is a matter of production efficiency and profits.Suzhou day for & other;Measurement of visual automation & throughout;As the direction, & other;For precision manufacturing industry automation and intelligent products and solutions & throughout;For the purpose, at the fair VMQ series flash image measuring instrument, can meet the quality and accuracy of small batch parts 100% testing needs.The key to accomplish complex measurement, to adapt to the CNC blade testing needs.
figure 6 days quasi VMQ flash image measuring instrument figure 7 omar wireless
in measuring roughness meter, Qingdao outpost to keep pace with The Times, with the development of the Internet + pace, launched a new generation of wireless transmission electronic level.Green quantity 2 mm pitch electronic outside micrometer, which can realize fast measurement and protection level reaches IP65, resolution of 0.001 mm.Dujiangyan sun measuring tool on the new development of the wireless transmission of digital dial gauge, zhuhai yi letter batch production resolution of 0.01 & mu;M, 1 precision & mu;\/ m absolute type of grating sensor, make the person feel more peoples innovation vitality.Omar factory built-in wireless transmission of caliper, the absolute zero inductance measurement system;Accept rods can wireless connection at the same time 8 the caliper, 12 m in measuring range.New portable surface roughness measuring instrument MarSurf PS10, adopting the sliding contact pin type measure inductance probe, the probe tip 2 & mu;M, load about 0.7 mN, hidden inside the body can move roughness of standard sample, to detect 31 parameters, function similar to the laboratory instruments.
5. Also in
the government & otherOne Belt And One Road & throughout;Guidance and & other;Double gen & throughout;Characteriscs of CIMT2017 exhibition coincides with the economic recovery, exhibitors and audience participation enthusiasm, shows the latest achievements in measurement field, present a new vitality.Measuring instrument industry, continuous emergence and growth of small and medium-sized private enterprises developed force to be reckoned with.To ensure the accuracy of manufacturing quality information data, it is the measuring technology and measuring instrument manufacturing the foundation of survival and development.Intelligent quality measurement control system based on Internet of things, is the only way for the development of manufacturing industry.
(the original title: CIMT2017 exhibits comments on measuring instrument) (source: China’s machine tool industry association)